Capsules Line
Precision filling in a humidity-controlled environment
The line operates in rooms where relative humidity is held within a narrow band to protect the gelatin shell. Equipment includes automatic capsule fillers with electronic weight control and a polishing/sorting unit, plus the capability to produce delayed-release capsules by coating the internal pellets.
Technical specifications
- Capsule sizes
- 0 · 1 · 2 · 3
- Relative humidity
- 35 – 45 %
- Weight control
- 100 % electronic or statistical
- Delayed release
- Available via pellet coating
The manufacturing route on this line
The stations a batch passes through inside the line, in order.
Stage 1: Room conditioning
Relative humidity is held between 35 and 45 % to protect the gelatin shell.
Stage 2: Fill preparation
The powder blend or pellets are prepared, and coated when a delayed-release form is produced.
Stage 3: Automatic filling
Filling on automatic machines under 100 % electronic or statistical weight control.
Stage 4: Polishing & sorting
Residual dust is removed and underweight or deformed capsules are rejected automatically.
Stage 5: Packaging
Final packaging with batch code and expiry printing, and leaflet verification.
What distinguishes this line
Enteric pellets protecting the active from gastric acidity.
Automatic sorting rejecting underweight or deformed capsules.
Between-batch cleaning under validated cleaning procedures.
Every batch passes through the same quality system
Nothing leaves this line before clearing seven documented control points and the responsible pharmacist has signed the complete batch record.
Products from this line
No products have been released on this line yet.
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